Steps of handmade carpet production by handmade carpet suppliers in Iran
Before getting acquainted with the production process of handmade carpets, it is better to know about its history and antiquity. Handmade carpets are very old in Iran and the oldest type of carpets in the world belongs to Iran.
Do you want to get contact with handmade Carpet suppliers in Iran?
Get in contact with Caprt exportes in Iran now
According to the documents that exist today, this product can be dated from 345 to 430 BC.
Pazirike carpet, which is the oldest carpet in the world, according to documents, belongs to Iran.
Scholars have attributed this work to the Achaemenid period and the Parthian and Medes.
Handmade carpet is one of the most valuable and ancient handicrafts in Iran. In addition to being an exquisite work, these rugs can express the manifestation of Iranian culture and art. Various goods have been used as underlayment since ancient times.
Different types of kilims have been widely used products. However, handmade carpets with different appearances and specifications have received more attention. For this reason, the texture of this product has started in different regions of Iran and has gradually covered a large part of it.
Today, the best carpets are woven in many cities of the country. The cities of Qom, Isfahan, Yazd, Kerman, Kashan, Nain, Khorasan, Gorgan, and Zanjan are among the best producers of handmade carpets. These products are very exquisite due to their production process and structure. Undoubtedly, art-loving people in Iran and the world are interested in these products. Of course, the great beauty of handmade rugs cannot be ignored compared to the machine type. Many Iranian carpet suppliers are trying to save the core of history. Because of that, handmade carpet suppliers in Iran have conquered the world of carpets.
Preparation of raw materials
Each product requires a series of raw materials, and handmade rugs are no exception. Making raw materials for weaving a handmade rug is a professional job. It is prepared by experts and someone who has information and experience in this field. Some weavers work under the supervision of a bulk dealer who does not produce the raw materials themselves. But some work independently and provide raw materials with their expertise in this area. What are the raw materials of this product? The main material is yarn, of which there are several types of yarn. Handmade yarn can be silk, fluff or wool, and sometimes cotton. Dyes are other raw materials in the production process of handmade carpets that are very necessary and important. The prepared silk is washed several times to remove its impurities. Which is sent for dyeing after washing and this is done in a special dyeing workshop.
Dyeing
After preparing the raw materials we come to dyeing, which is very professional and important work. For dyeing handmade carpets, natural dyes are used, which can be plant or animal sources. Using these dyes, the silk yarn is dyed and then dyed yarns are given to the carpet weaver. Dyeing is done in two ways; one is rooting and the other is vegetable dyeing.
Painting
Dyes are used to washing the yarn and fix the light. Dyeing is done extensively, which is traditionally used. Plant dyes are also commonly used, which makes the rug beautiful in color.
Designing
In the following steps, it should be stated that sometimes the design of handmade rugs or rugs is a special order of a customer. This order includes the design and type of map, the background color, and the dimensions that must be specified. Sometimes there are a series of new and special designs that are woven and then sold by handmade carpet suppliers in Iran. Considering the dimensions and background color and the type of map, the margins, and the border are designed, which is called a black pen. After the design is ready, we enter the painting stage and after that, the dotting is done. In the next step, all that needs to be done is binding, and drawing the map.
Knitting
After this, we enter the difficult and main stage, which is the weaving stage. We reach the stage of showing the art of carpet weaving and it is the longest stage. It's all the effort at this point that comes to fruition, and if not done well, the rest of the effort is wasted.
Polishing
After these steps and carpet weaving, handmade carpet workers reach the payment stage, which includes polishing and knitting.
Burning thread heads
At this stage of the production of handmade carpets, the back of the carpet is burned with flames, and the reason is that some of the roots that have been fluffed are destroyed.
Carpet cleaning
After these steps, we reach the last step, which is washing the carpet. The carpet is washed with a series of non-acidic materials and then dried. If acidic materials are used, it will cause the carpet to wear out, so you should be careful about it. After the carpet is washed, we enter the stage of dehydration and washing. These were the steps of producing handmade carpets professionally, which are done by those who do it professionally and their production is on a large scale so they are handmade carpet suppliers in Iran.